Product Description
Chrome plated rod for hydraulic cylinder
Piston components include: pistons, piston rings, support rings, piston rods, etc. According to different structural forms, pistons can be divided into cylindrical pistons (length larger than diameter), disc pistons (length smaller than diameter), differential pistons, combined pistons and plunger pistons.
Chrome-plated rod refers to the rod with a layer of chromium element with a hardness of 50-60 after electroplating on the surface of the hard optical shaft. It is suitable for use in automation industry and linear bearings.
Product Description
Product name: Hydraulic Cylinder Hard Chrome Plated Piston Rods
Type: Chrome Plated Rod
Material: carbon Steel, Stainless Steel
Steel Grade: CK45, ST52, 20MnV6,42CrMo4, 40Cr
D.: 40-400mm
W.T: ≥5mm
Alloy Or Not: Non-alloy
Length: Up To 12000mm According To Customer's Requirement
Place Of Origin: ZheJiang China (Mainland)
Surface Treatment : Chromed, Nickeled
Material: CK45;ST52;20MnV6;42CrMo4;40Cr
| CHEMICAL COMPOSITION(%) | ||||||||||
| Steel Grade | C% | Mn% | Si% | S% | P% | V% | Ni% | Cr% | Mo% | Cu% |
| CK45 | 0.42-0.50 | 0.50-0.80 | 0.17-0.37 | ≤0.035 | ≤0.035 | / | ≤0.25 | ≤0.25 | / | ≤0.25 |
| ST52 | ≤0.22 | ≤1.6 | ≤0.55 | ≤0.04 | ≤0.04 | 0.02-0.15 | / | / | / | / |
| 20MnV6 | 0.17-0.24 | 1.30-1.70 | 0.10-0.50 | ≤0.035 | ≤0.035 | 0.10-0.20 | ≤0.30 | ≤0.30 | / | ≤0.30 |
| 42CrMo4 | 0.38-0.45 | 0.5-0.8 | 0.17-0.37 | ≤0.035 | ≤0.035 | 0.07-0.12 | ≤0.03 | 0.90-1.20 | 0.15-0.25 | ≤0.03 |
| 40Cr | 0.37-0.45 | 0.50-0.80 | 0.17-0.37 | ≤0.035 | ≤0.035 | / | ≤0.30 | 0.80-1.1 | / | ≤0.03 |
| MECHANICAL PROPERTIES | ||||||||||
| Material | Tensile Strength Rm (Mpa) |
Yield Strength Rel (Mpa) |
Elogation A% |
CHARPY | CONDITION | |||||
| CK45 | 610 | 355 | 15 | >41J | Normalized | |||||
| CK45 | 800 | 540 | 20 | >41J | Q+T | |||||
| ST52 | 500 | 355 | 22 | Normalized | ||||||
| 20MnV6 | 750 | 590 | 12 | >41J | Normalized | |||||
| 42CrMo4 | 980 | 850 | 14 | >47J | Q+T | |||||
| 40Cr | 1000 | 800 | 10 | Q+T | ||||||
| SUPPLY CONDITION | Ground and chrome plated |
| CHROME THICKNESS | 20 to 30 micron |
| SURFACE ROUGHNESS | Ra≤0.2 CHINAMFG and Rt≤2 micro |
| TOLERANCE ON DIA | ISO f7 on the diameter |
| OVALITY | Half of the tolerance ISO f7 |
| STRAGHNESS | ≤0.2MM/M |
| SURFACE HARDNEDD | 850-1150 HV(vickers 100g) |
| COHESION | No craks,breaking or detaching after thermic shock(warming up at 3200 celsius degrees and cooling in water) |
| POROSITY | Test according to ISO 1456/1458 and result yaluation according to ISO 4540 rating 8-10 |
| CORROSION RESISTANCE | Test in natural salt spray according to ASTM B117-120hours |
| Results evaluation | accordin to ISO4540 RATING7-10 |
| WELDABILITY | Good |
| PACKING | Anti rust oil to be applied on material and each rod to be packed in paper sleeve |
| CERTIFICATE | All certificate related with material heat treatment and plating is required |
Product Pictures
High quality guarantee
1. 7*24 service
2.Competitive price
3.Professional technical team
4.Perfect after-sales service system
5.Can make all kinds of materials and specifications tube as customer require
6.Strong tube production capacity to ensure fast delivery
7.Guarantee Quality. Every process must be inspected, all products need be tested before leaving the factory
(1) Surface Roughness Test
(2) Ultrasonic Flaw Detector Test
(3)Chrome Thickness Test
(4) Leeb Hardness Test
(5)Coordinate Measuring Test
(6)Inner diameter Test
(7)Out Diameter Test
(8) Length Test
(9) Straightness Test
(10) Others complete Test etc.
| Certification: | GS, RoHS, ISO9001 |
|---|---|
| Pressure: | 16MPa-70MPa(2250 Psi - 10150 Psi) |
| Work Temperature: | High Temperature |
| Samples: |
US$ 80/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any emerging trends in hydraulic cylinder technology, such as smart features?
Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:
1. Sensor Integration:
- One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.
2. Connectivity and IoT:
- Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.
3. Energy-Efficient Designs:
- With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.
4. Advanced Materials and Coatings:
- The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.
5. Intelligent Control Systems:
- Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.
6. Predictive Maintenance:
- Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.
7. Enhanced Safety Features:
- Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.
These emerging trends in hydraulic cylinder technology demonstrate the industry's focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.
Advancements in Hydraulic Cylinder Technology Improving Corrosion Resistance
Advancements in hydraulic cylinder technology have led to significant improvements in corrosion resistance. Corrosion is a major concern in hydraulic systems, especially in environments where cylinders are exposed to moisture, chemicals, or corrosive agents. These advancements aim to enhance the durability and longevity of hydraulic cylinders. Let's explore some of the key advancements in hydraulic cylinder technology that have improved corrosion resistance:
- Corrosion-Resistant Materials: The use of corrosion-resistant materials is a fundamental advancement in hydraulic cylinder technology. Stainless steel, for example, offers excellent resistance to corrosion, making it a popular choice in marine, offshore, and other corrosive environments. Additionally, advancements in metallurgy have led to the development of specialized alloys and coatings that provide enhanced corrosion resistance, extending the lifespan of hydraulic cylinders.
- Surface Treatments and Coatings: Various surface treatments and coatings have been developed to protect hydraulic cylinders from corrosion. These treatments can include electroplating, galvanizing, powder coating, and specialized corrosion-resistant coatings. These coatings create a barrier between the cylinder surface and corrosive elements, preventing direct contact and inhibiting the onset of corrosion. The selection of appropriate coatings depends on the specific application and environmental conditions.
- Sealing Technology: Effective sealing systems are crucial in preventing water, moisture, and contaminants from entering the cylinder and causing corrosion. Advancements in sealing technology have led to the development of high-quality seals and advanced sealing designs that offer superior resistance to corrosion. These seals are typically made from materials specifically engineered to withstand corrosive environments, ensuring long-term sealing performance and minimizing the risk of corrosion-related issues.
- Improved Surface Finishes: The surface finish of hydraulic cylinders plays a role in their resistance to corrosion. Advancements in machining and polishing techniques have allowed for smoother and more uniform surface finishes. Smoother surfaces reduce the likelihood of corrosion initiation and make it easier to clean and maintain hydraulic cylinders. Additionally, specialized finishes, such as passivation or chemical treatments, can be applied to further enhance corrosion resistance.
- Environmental Protection Features: Hydraulic cylinders can be equipped with additional features to protect against corrosion. These features may include protective boots, bellows, or shields that guard vulnerable areas from exposure to corrosive agents. By incorporating these protective elements into the design, hydraulic cylinders can withstand harsh environments and minimize the risk of corrosion-related damage.
In summary, advancements in hydraulic cylinder technology have significantly improved corrosion resistance. The use of corrosion-resistant materials, advanced surface treatments and coatings, innovative sealing technology, improved surface finishes, and the incorporation of environmental protection features have all contributed to enhanced durability and longevity of hydraulic cylinders in corrosive environments. These advancements ensure reliable performance and reduce the maintenance and replacement costs associated with corrosion-related issues.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here's a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
- Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
- Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
- Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder's extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder's movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder's movement.
Load-Sensing Technology:
- Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
- Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2023-10-30